SEARCH

Technical parameters

High performance: equipment with superior performance and no failure within 5 years of use

High standards: benchmarking German and Japanese products

High value-added: superior equipment manufacturing capabilities, products that bring value to customers

High experience: on-time delivery, attentive service, worry-free warranty

High value: master design, beautiful and practical, the appreciation of artwork

5 Changes

Networking: through the communication of the Internet of Things, to realize the interactive and seamless connection between people, equipment and systems

Unmanned: The manufacturing process does not require human participation, realizing "unmanned" intelligent production.

Greening: Building a green manufacturing system with centralized manufacturing data sharing and real-time tracking

Intelligent: Centralized manufacturing execution system MES workshop manufacturing production units, to improve the equipment precision manufacturing, agile intelligent manufacturing capabilities

Digitalization: using big data, cloud computing, Internet of Things and other digital technologies to drive efficient equipment collaboration and resource allocation optimization based on data

Equipment introduction

Traditional Curing Press Machine is divided into mechanical and hydraulic type, but the heating method are high temperature steam as the medium, the steam is heated through the boiler, the water is heated to high temperature and high pressure saturated steam, and then transported through the pipeline to the power system, and then transported through the pipeline to the Curing Press Machine table, the whole process requires 1500 meters to 2000 meters. Thermal energy utilization rate is 25% to 70%, and boiler room, pipeline, power station, etc. need infrastructure, machinery, personnel, raw materials and other large inputs.

Pure electric energy rubber vulcanizing precision equipment only needs electric energy, using electromagnetic heating plate, electromagnetic heating mold, electromagnetic induction and resistance wire heating vulcanizing pipeline system. The structure of pure electric energy vulcanizing equipment is an independent unit of double-mode frame, and the whole machine consists of machine base and model opening and closing mechanism, tyre loading robot, pressurizing mechanism, vulcanizing room, center mechanism (hydraulic type), tyre unloading robot, hydraulic demolding mechanism, single-station inner and outer support tyre storage, rear inflatable device, tyre unloading roller conveyor, hydraulic active driving device and electric control device, hydraulic power station and hydraulic pipeline system, vulcanizing pipeline system and other components. It can satisfy the process of installing two halves mold or living mode nitrogen vulcanization, and can complete the functions of loading, shaping, vulcanizing, unloading and post-inflation. It is mainly used for vulcanizing semi-steel radial car tyres and light truck radial tyres and other rubber products.

High-quality tyre manufacturing solutions with pure electrical energy

Green energy saving, cost reduction, efficiency improvement, carbon emission reduction

Pure electric energy vulcanization equipment requires only electric energy, and adopts electromagnetic induction and resistance wire double heating method, which can make the hot plate, mold and vulcanization pipeline heat up quickly, and ensure the temperature stability and uniformity after reaching the temperature;

Electromagnetic heating method adopts the coil and arranges the heat insulation layer and anti-interference magnetic ring design, which can reduce the heat dissipation and prevent the coil from overheating, effectively reducing the waste of useless energy;

The whole vulcanization process adopts pure nitrogen gas vulcanization, avoiding the oxidation and aging of the capsule in the process of using steam vulcanization, and improving the service life of the capsule;

It subverts the complex process based on steam vulcanization, including boiler room, power system, pipeline delivery, pipeline control, steam recovery, separation and other complex processes, and the energy utilization rate reaches more than 90%;

The use of pure electric energy vulcanization process does not have the traditional vulcanization process of condensation, more uniform temperature of the upper and lower molds, 10% shorter vulcanization time, 10% higher efficiency, vulcanization cost reduction of 30%, and is expected to cut carbon emissions by 30%.

Take the 48-inch pure electric energy curing machine as an example: total length of 8 meters, total width of 8 meters, total height of 10 meters, and total area of 64 square meters

Model number

Equipment size

Operating temperature

Distribution requirements

Installed power

Air supply drive

Gas supply capacity

Vacuum source

Total weight

Installation environment

Working environment humidity

B1220-K1920-M2

64 square meters

5~40℃

380V, 50HZ, three-phase four-wire

220Kw

≥0.7Mpa

＞2m³/min

200-350mmHg

30 tons

Flat, vibration-free, shock-free

≤55%

1. Mainframe section

The structure of pure electric energy curing machine consists of mainframe, tyre loading device, tyre storage device, and tyre unloading device, rear inflation device, vulcanizing pipeline, air pipeline, electrical system and hydraulic control system. The main machine includes left and right frame, opening and closing mold mechanism, left and right vulcanizing room, safety lever, center mechanism, mold adjusting mechanism and so on. Mode of opening and closing mold movement for the upper beam is fixed, hydraulic drive cylinder piston rod up and down reciprocating motion, driving the upper hot plate, the upper pallet and the upper mold vertical lifting and lowering movement. Two longitudinal guide rails are set on both sides of the frame, and the upper pallet moves along the linear guide rails to ensure the parallelism of the upper and lower hot plates and to improve the service life of the live mold.

Security fence

Pressurized cylinder

Driver

Vulcanizing chamber and mold opening and closing mechanism

Rackmount

Column

Mold opening and closing cylinders

Tyre loading device

Votive ware

Organization of the Center

Tyre unloading device adopts oil cylinder to drive lifting, turning in and out adopts air cylinder; the device meets the unloading space required by the maximum cross-section width and the maximum outer diameter of vulcanized tyres, and the unloading grasping meets the unloading requirements of low cross-section tyres.

The rear inflatable device adopts the balance four-station four-point structure, the structure grasp the tyre and placed on the chuck, after the end of inflation by the rear inflatable device, robot grasp to the roller conveyor frame. The inflatable chuck adopts aluminum chuck (combination type), and each device is equipped with 4 chucks of 1 specification as standard.

Tyre unloading device

Rear inflator

Tyre unloading raceway

2. Purely electrical energy outside temperature device

The outer temperature part includes upper/lower hot plate and mold sleeve, all three parts are molded in one-piece design, with analog control of temperature heating efficiency and temperature stability, easy and quick replacement, and modular management.

Insulation board using epoxy resin and high film fiber composite pressure plate

Purely electric heating panels

Thermal insulation panels

Pure electric energy vulcanization piping system

Vulcanization pipeline system, made of stainless steel, the motor adopts high speed motor with high temperature and high pressure, the limit speed can reach 30,000 rpm. The heating adopts electromagnetic induction and resistance wire double heating mode, the internal temperature is more stable.

The center mechanism, made of stainless steel, with ring seat, cylinder body and cylinder seat welded as a whole. Setting height control adopts position sensor (built-in); tyre pushing device (lower ring) movement adopts hydraulic drive.

Cylinder cover

Ring Seat Assembly

Guide sleeve

Lower ring lifting cylinder

Upper ring lifting cylinder

Human Machine Interaction

The human-machine interaction automatically saves the relevant information every 5 seconds to ensure that the information before the power failure is not lost during the power failure;

The HMI of each Curing Press Machine displays and records a total of five process curves: upper hot plate temperature, lower hot plate temperature, active mold temperature, internal temperature and internal pressure; the five curves are displayed on the same screen;

A number of digital settings for automatic positioning control functions, including opening and closing of the mold.

Process parameters (temperature, sequence and timing of valve operation during curing) are entered, stored and recalled, differentiated by tyre specifications;

Capsule usage count can be manually zeroed by the operator;

Input and output display and fault alarm function;

Computerized connection to central management and control system (optional);

The HMI can work normally in the environment below 70℃; Each HMI operation screen can be extended with a printer, which can be used to print the process curve stored in the HMI of a single Curing Press Machine.

PLC

Touchscreens

Control software

Control cabinets

Purely electric heating of the outside temperature

Purely electric heating circuits

Air supply triplex, solenoid valve

Pressure Transmitter

Electrical Converters

Temperature transmitter

Zero pressure switch

Optical switches, proximity switches

D25*3

MQ7.5*D5.5

Model 

Q Series

15

Customizable

Electrical control cabinets, electromagnetic control cabinets, internal temperature control cabinets

D25*3

MQ7.5*D5.5

Equipment Advantage

More uniform temperature difference between upper and lower mold cavities and shorter wetting period.

There is no residue of waste liquid at the bottom of the air pocket so there is no temperature difference between the upper and lower cavity molds.

Because there is no waste liquid remaining, shortening the vacuuming time.

Vapor condensate no longer exists after tyre curing.

Traditional steam curing process, due to the steam transfer to the tyre heat, resulting in the generation of condensate, resulting in a temperature difference of 7 ℃ ~ 15 ℃ between the upper and lower mold, due to the excessive temperature difference, resulting in tyre inconsistent.

Electrically heated pure nitrogen curing process, no condensation, temperature and pressure uniformity, tyre quality and performance greatly improved.

Shortening of drying cycle

When the air bladder is activated in order to remove the tyre, there is no secondary evaporation because there is no ring of waste liquid remaining at the bottom of the air bladder, and the vacuum is drawn smoothly. The drying cycle time can then be shortened and there is no inflation of the capsule.

Temperature and pressure fluctuations

Temperature of hot plate and mold shell ±2°C

Internal temperature ±3℃

Reduction of CO2 emissions

Electrical vulcanization is expected to reduce CO2 by about 30% compared to steam vulcanization.

Reduced number of steps in the entire vulcanization cycle and 15% increase in efficiency

Electrically heated pure nitrogen gas vulcanization process is superior to steam vulcanization process.

Eliminating the complex process based on steam vulcanization, including boiler room, power system, pipeline delivery, pipeline control, steam recovery, separation and other complex processes, reduces the energy loss of 25% to 70% in the energy conversion and delivery process;

Electrically heated vulcanization process adopts electromagnetic induction heating, with an energy conversion rate of more than 90%, allowing precise control of the temperature of each part.

Reduction of land and building area and corresponding reduction in fixed investment costs

On September 29th, 2021, Shandong Province Department of Industry and Information Technology issued the "14th Five-Year Plan for Chemical Industry in Shandong Province", which pointed out that it would gradually phase out the backward production capacity, promote the production process of green tyres, and comprehensively enhance the greening of the tyre industry; as well as since April 1st, 2021, the standard GBT2589-2020 issued by the State Administration for Market Supervision and Administration (SAMSA) and the State Standardization Administration (SSA) has come into effect. As of April 1, 2021, the standard "General Rules for Calculating Comprehensive Energy Consumption GBT2589-2020" issued by the State Administration for Market Supervision and Administration and the State Standardization Administration will be implemented. This all marks that pure electric energy vulcanizing equipment ushers in the development opportunity.

Tyre industry is a trillion-dollar market, China has 230 tyre factories, accounting for about 40% of the world, is the world's largest tyre manufacturing plant in the country, the current domestic need to iterate and upgrade the pure electric energy curing equipment about 16,000 units, and there are new energy automobile tyre project each year at least 1,000 sets of vulcanizing equipment.

The foreign demand for pure electric energy vulcanization equipment is much larger than the domestic demand.

After Sales & Service

In the service concept, service process, service means, service measures, service results and other aspects of service differentiation. After-sales service is the last link in the service process, to face the problem, is to face the customer and the user's "experiential psychological needs" of the most direct link.