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Technical parameters

High performance: equipment with superior performance and no failure within 5 years of use

High standards: benchmarking German and Japanese products

High value-added: superior equipment manufacturing capabilities, products that bring value to customers

High experience: on-time delivery, attentive service, worry-free warranty

High value: master design, beautiful and practical, the appreciation of artwork

5 Changes

Networking: through the communication of the Internet of Things, to realize the interactive and seamless connection between people, equipment and systems

Unmanned: The manufacturing process does not require human participation, realizing "unmanned" intelligent production.

Greening: Building a green manufacturing system with centralized manufacturing data sharing and real-time tracking

Intelligent: Centralized manufacturing execution system MES workshop manufacturing production units, to improve the equipment precision manufacturing, agile intelligent manufacturing capabilities

Digitalization: using big data, cloud computing, Internet of Things and other digital technologies to drive efficient equipment collaboration and resource allocation optimization based on data

Equipment patents

Our independent research and development of self-sealing production line equipment, the factory is located in Zhangdian District Shuangchuang Center high-end intelligent equipment industrial park,

Truly self-sealing and puncture resistant

Patent report on the invention of an automatic manufacturing line for self-sealing tyres

Equipment Introduction

Self-sealing tyre intelligent equipment is necessary for the production of self-sealing tyres, the equipment can print around the inner wall of a layer of rubber material with self-memory repair function. After the tyre is processed by the equipment, when the tread is punctured by nails, stones and other foreign objects, the composite rubber material can be instantly wrapped around the foreign object and seal the hole, without artificial repair can be achieved permanently repaired, to avoid tyre puncture deflation, blowout and other potential safety hazards.

Self-sealing tyre intelligent equipment integrates high-power laser cleaning device, dual-station rotary platform, intelligent manipulator, gluing system, robot, automatic production line, electrical control system and other mechanical and electrical components, targeted design and development of process solutions and control systems to solve the self-sealing tyre processing process of low-efficiency, low-quality, decentralized control, operation difficulties and other difficult problems, it is the most outstanding equipment in the market at present.

Highly efficient and high-quality self-sealing tyre processing solutions

Convenient operation, humanized design, and enhanced reliability

Adopting laser cleaning method, no damage to the substrate, high cleaning efficiency;

The dual station design of the rotary unit's clamping and gluing stations separates the gluing action from the tyre gripping, drum clamping, and unloading actions, saving the work time of the clamping position action;

Robot to complete the tyre gripping and unloading, standing and flat action, greatly reducing labor costs;

The automatic dosing module of the glue supply system accurately controls the flow rate of the glue inside the glue gun, and each area is equipped with a heating and temperature control system, which makes the temperature of the glue more stable and controllable;

The robot accurately controls the trajectory and speed of movement, thus accurately controlling the amount of rubber in each tyre.

Total length 25m

Total width 8.5m

Total area 220m²

Washable Tyre Size

Tyre range 16~22 inch 401.6~562.8mm

Tyre outer diameter 600~900mm

Tyre weight ＜20kg

Section width 185~325mm

Event

Number

Equipment’s footprint

Operating temperature

Distribution requirements

Installed power

Air supply drive

Gas supply capacity

Staffing

Total weight

Installation environment

Working environment humidity

ZXF-500W-S2-F200-KR60 (example)

ZXF-1000w-s4-F200-R2100

220m²

5~40℃

380V±10%, three-phase five-wire

117Kw

≥1Mpa

＞2m³/min

2~4 persons

10 tons

Flat, vibration-free, shock-free

5% to 55%, no condensation

High-power laser cleaning device

Maximum power consumption of the whole machine

Environment

Average laser power

Laser type

Pulse energy (physics)

Power adjustment range (%)

Cleaning efficiency (m²/h)

Cleaning width

Average cleaning time

Cooling method

Parameters

7500W

Complete enclosure with viewing window

1000W

Pulsed laser

50mJ

10~100(Gradually adjustable)

20

100~325mm

1~2min/strip

Water cooling

Single station rotation speed

Workstation selection speed

Workstation center height

Base width

Clamping internal distance

Tyre clamping method

Gluing speed

Drums

Upper limit height of the manipulator

Tyre loading speed

Clamping tyre size

Rise and fall method

Maximum speed 12m/min

Maximum speed 0.5r/2S

1340mm

800mm

880mm

Drum Rise and Fall Clamping, Pneumatic

3~6min/bar (according to tyre model)

18", 19", 20" (customizable)

3m

20s/time

16-22 inches

Aerodynamic

Gluing system

Catalog

Equipment height

Applicable cylinder

Maximum heating temperature

Heating zone

Glue gun

Maximum flow rate

Maximum working pressure

Diameter of gun head

Class parameters or process specifications

Maximum height 2.8m

55 gal (200 L)

204°C

Segmented zone heating from barrel to glue gun

Pneumatic suction back automatic heating

3000 CC/min

(Normal glue application amount 3~5 CC/s)

3500 psi (24.1 Mpa)

Standard 5mm (can be individually customized)

Catalog

Framework

Number of joints

Maximum radius of movement

Maximum load

Repeatability

Protection level (standard)

Driving method

Main body weight

polyarticular

6-axis

2033mm

60kg

±0.06mm

IP54

Motor drive

665kg

Automatic production line

Conveyor line size

Conveying speed

Alignment clamping tyre size

Number of tyres stored per conveyor section

Conveyor Tyre Type

Tyre clamping method

Configuration and parameters

W1310mm X H700mm

30m/min

400-1000mm

5 (or customized)

Motor drive

Aerodynamic

PLC

Industrial Control All-in-One

Servo drive

Servo motor

Control Software Siemens V16.0

Lasers

Gluing control system

Robotic system

Pneumatic Components

Switches/Buttons

Product Introduction

1. Self-sealing tyres have been incorporated into the national standard, which has been implemented since February 1, 2021;

2. Volkswagen has already confirmed this tyre project, and self-sealing tyres have been involved in the Volkswagen project since 2020.

3. The new Buick GL8 Avenir, Azera ES8, Volkswagen imported Sharan and Touran, Volkswagen Tangue, New Touareg, New Passat, Porsche Panamera, Rolls-Royce Phantom, Obsidian, Gusto, Cullinan, Red Flag L5, and Volkswagen Azera, which goes on sale in July 2021, have been equipped with self-sealing tyres;

4. From the consumer's point of view, self-sealing tyres are an alternative to run flat tyres;

5. Install using normal equipment, mounted on normal rims;

6. Self-sealing tyres will become a trend and a new wind direction for tyres.

Protection range

Spraying Thickness

Sharp object diameter

Sharp object length

Temperature range

Warranty period

Elements

Tyre Driving Surface

Thickness 1.8~3mm

≤5mm

≤150px

-30℃~120℃

Three years or 50,000 kilometers 

After Sales & Service

In the service concept, service process, service means, service measures, service results and other aspects of service differentiation. After-sales service is the last link in the service process, to face the problem, is to face the customer and the user's "experiential psychological needs" of the most direct link.